Staff Mechanical Engineer, Communications​ Hardware (Remote Eligible | Relocation Assistance Available)

New York City, NY (Hybrid)

$109K/yr – $165K/yrSenior LevelFull time

Posted 7 days ago

Job Summary

Own mechanical design from concept through EVT/DVT/PVT and high-volume production for rugged, wireless hardware, driving cross-functional integration and robust validation.

  • Lead DFM/DFA and tolerance analysis across environmental, structural, and thermal requirements
  • Coordinate with RF/Electrical teams for antennas and EMI/EMC considerations
  • Partner with Industrial Design to preserve aesthetics while ensuring durability and manufacturability

Job Description

Responsibilities

  • Own mechanical design from concept through high-volume production for compact, ruggedized, wireless-connected hardware.
  • Develop mechanical designs that balance product requirements across size, weight, durability, sealing, thermal performance, RF performance, manufacturability, and cost.
  • Design complex mechanical components and assemblies using plastic injection molding, stamped metal, die casting, machining, adhesives, and bonded joints.
  • Build and analyze high-fidelity proof-of-concept prototypes and validate designs through FEA, tolerance analysis, and physical testing.
  • Design for demanding field environments, including drop, shock, vibration, long-term durability, and IP66/IP68 dust and water ingress protection.
  • Own electro-mechanical integration across PCB/PCBA, flex circuits, batteries, antennas, and other internal components.
  • Develop passive thermal-management solutions to dissipate heat from electronics while maintaining compact product form factors.
  • Design for carry and wear ergonomics, including belt-, holster-, and body-mounted form factors and one-handed operation.
  • Partner with RF and electrical engineers to integrate antennas and wireless systems, including antenna placement, keep-out zones, RF-transparent material selection, and EMI/EMC shielding.
  • Develop mechanical structures compatible with RF performance and FCC/IC certification requirements.

Requirements

  • 12+ years of mechanical product design experience, ideally within ruggedized, portable, wearable, or other compact electronic products, with a proven track record taking hardware from concept through EVT/DVT/PVT and high-volume manufacturing.
  • 5+ years of technical leadership experience, including providing technical direction to teams of 3+ mechanical engineers.
  • Bachelor’s degree in Mechanical Engineering or equivalent experience.
  • Deep experience designing plastic injection-molded, stamped metal, die-cast, machined, adhesive, and bonded components and assemblies, with strong proficiency in Creo or comparable 3D CAD software.
  • Strong expertise in DFM/DFA, tolerance analysis, FEA, prototyping, and physical validation, including designing to ruggedization standards such as MIL-STD-810 and IP66/IP68.
  • Experience designing compact products around carry and wear ergonomics, including belt-, holster-, or body-mounted form factors and one-handed operation.
  • Experience integrating PCB/PCBA, flex circuits, batteries, antennas, and other electro-mechanical components within compact electronic devices.
  • Experience designing wireless or connected hardware, including antenna integration, keep-out zones, RF-transparent materials, EMI/EMC shielding, and mechanical considerations for FCC/IC certification.
  • Experience developing passive thermal-management solutions and balancing battery, power, runtime, size, weight, and thermal constraints.
  • Proven ability to preserve Industrial Design and UX intent while balancing mechanical, electrical, RF, durability, manufacturing, and certification requirements.

Benefits

  • Competitive salary and 401k with employer match
  • Discretionary paid time off
  • Paid parental leave for all
  • Medical, dental, and vision plans
  • Fitness Programs
  • Emotional & Mental Wellness support
  • Learning & Development programs
  • And yes, we have snacks in our offices
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Axon

Our story began in September of 1993 when TASER International was founded by CEO Rick Smith with his brother Tom Smith. They consulted with Jack Cover, former NASA scientist and inventor of the original TASER® conducted energy weapons of the 1970s. Rick Smith was inspired to found the company after losing two high school football teammates who were shot and killed in a road rage incident. This experience led him to seek new technologies that would enable people to protect themselves without deploying lethal force in hopes of creating a bullet-less world.Today, Axon represents the entire network of devices, applications and people that is revolutionizing public safety around the world. Our mission is to protect life. We’re building the world’s largest and most trusted suite of public safety solutions. If you are seeking a career with purpose, we invite you to join us.Learn more at: axon.com/careersThis is Our MoonshotGun-related deaths between police and the public have risen steadily for at least the past six years. In 2021 in the U.S., 1,118 people — 1,054 civilians and 64 officers — lost their lives in gun-related incidents between police and the public, according to leading data sources. In response, Axon is rallying partners around a “moonshot” goal to cut gun-related deaths between police and the public by 50% by 2033.

Founded in 1993
Scottsdale, Arizona, USA
5.3K employees (221 in marketing)

Salaries

Posted range

$109K/yr – $165K/yr

Taken straight from the job posting.

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